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Voltage-Programmable Liquid Optical Interface: Creating Wrinkles at Oil-Air Interfaces, Notas de estudo de Engenharia de Produção

This document reports on a novel approach to optical devices using voltage-programmable surface wrinkling effect in periodic devices. The researchers demonstrate the effect with pitch lengths ranging from 20 to 240 mm and response times of less than 40 ms. They optimize the system by choosing appropriate oils for high-amplitude sinusoidal wrinkles or more complex nonsinusoidal profiles with higher fourier components at longer pitches.

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Voltage-programmable liquid optical interface
C. V. Brown*,G.G.Wells,M.I.NewtonandG.McHale
Recently, there has been intense interest in photonic devices
based on microfluidics, including displays1,2 and refractive
tunable microlenses and optical beamsteerers3–5 that work
using the principle of electrowetting6,7. Here, we report a
novel approach to optical devices in which static wrinkles are
produced at the surface of a thin film of oil as a result of dielec-
trophoretic forces8–10. We have demonstrated this voltage-
programmable surface wrinkling effect in periodic devices
with pitch lengths of between 20 and 240 mm and with
response times of less than 40 ms. By a careful choice of oils,
it is possible to optimize either for high-amplitude sinusoidal
wrinkles at micrometre-scale pitches or more complex non-
sinusoidal profiles with higher Fourier components at longer
pitches. This opens up the possibility of developing rapidly
responsive voltage-programmable, polarization-insensitive
transmission and reflection diffraction devices and arbitrary
surface profile optical devices.
The device structure is shown in Fig. 1. The side view (Fig. 1a)
shows the glass substrate coated with patterned gold/titanium con-
ducting electrodes, on the top of which there is a thin solid dielectric
layer (either photoresist or a dielectric stack), upon which is coated a
thin layer of oil. The electrodes were arranged as an array of stripes
parallel to the y-direction in the xy-plane. This geometry allowed
every other electrode to be electrically connected as shown in the
plan view in Fig. 1b.
Electrically induced wrinkling at the oil surface will be con-
sidered first for a device with an electrode pitch pof 80 mm.
When a small volume (0.1 ml) of 1-decanol was initially dispensed
onto the device it formed a spherical cap with a contact angle of 58.
Every other stripe in the electrode array was biased with an a.c.
voltage of magnitude V
0
(r.m.s.) and the interdigitated stripes
between them were earthed as shown in Fig. 1. This created a
highly non-uniform, periodic electric field profile in the plane of
the oil layer. A polarizable dielectric material in a region containing
non-uniform electric fields experiences a force (known as a dielec-
trophoretic force) in the direction of the increase in magnitude of
the electric field8–10. When the r.m.s. electrode voltage was greater
than V
0
¼20 V the dielectrophoretic forces spread the oil into a
thin film of uniform thickness
h¼12 mm, across the area covered
by the electrodes.
Increasing the voltage between neighbouring electrodes gave rise
to a periodic undulation at the surface of the oil. The period of the
wrinkle was equal to the electrode pitch, 80 mm, and the peaks and
troughs of the wrinkle lay parallel to the electrode fingers along the
y-direction. This undulation arises because the highest electric field
gradients occur in the gaps between the electrodes and so the dielec-
trophoretic forces in these regions cause the oil to collect there pre-
ferentially. The interdigitated electrode geometry is commonly used
in biological particle manipulation9,11 but dielectrophoretic actua-
tion in fluids has previously been limited to nanodroplet formation
and lab-on-a-chip applications12.
The wrinkle at the oil–air interface and the associated periodic
variation in the optical path for light travelling through the
film has been directly visualized here using a Mach–Zehnder
interferometer13. The device was illuminated in transmission mode
with He–Ne laser light at a wavelength of 633 nm. One of the
mirrors of the interferometer was tilted to produce parallel intensity
interference fringes localized at the position of the oil layer. The indi-
vidual interference fringes were oriented parallel to the x-direction
and a periodic change in the oil thickness h(x) caused a directly
proportionate periodic shift of the fringes in the y-direction.
The interferograms shown as insets in Fig. 2 show the fringe
patterns when voltages (20 kHz a.c.) of V
0
¼80 V (top left inset)
and V
0
¼160 V (top right inset) were applied between adjacent
in-plane electrodes.
Knowledge of the refractive index of the oil (n
oil
¼1.438 for
1-decanol, ref. 14) allowed the peak-to-peak amplitude Aof the
wrinkle at the oil–water interface to be calculated directly from
the interferometer fringe patterns. The results are shown as filled
circles in Fig. 2, where the square of the r.m.s. amplitude of the
applied voltage is plotted as the abcissae. The solid line shows the
linear regression fit to the data: A¼(5.107 10
25
)V
0
2þ0.118,
in micrometres.
Under an applied periodic potential the appearance of the
wrinkle at the oil–air interface decreases the dielectric energy of
the system, but this in turn causes an increase in the area of the
oil–water interface. The interfacial surface tension provides a
restorative force that resists the undulation deformation on the
spread oil film. The observed dependence on the square of the
voltage is reproduced by a simple calculation using the following
approximations: (i) the wrinkle amplitude is small (Ap); (ii)
the periodic potential profile due to the electrodes, V(x,y), is
described by a Fourier series expansion to second order only; and
(iii) the potential profile is unperturbed by the presence of the
oil–air interface. Equating and minimizing the sum of the electro-
static and surface tension energies with respect to the peak-to-
peak amplitude Aof the wrinkle yields equation (1):
A¼1610
3
g
p41oil 1air
ðÞ
exp 4p
h
p

V2
0ð1Þ
Oil layer
h(x)
0 V
z
x
yzx
y
0 V
ab
0 V
±V0±V0
A
p
Figure 1 |Structure of the device. a, Side view. A thin layer of oil coats a
dielectric layer (shown cross-hatched), which has been deposited onto a
glass substrate containing an array of gold/titanium interdigitated striped
electrodes (shown by the black electrodes). b, Pl an view of the interdigitated
electrode geometry.
School of Science and Technology, Nottingham Trent University, Clifton Lane, Nottingham, NG11 8NS, UK. *e-mail: carl.br[email protected]c.uk
LETTERS
PUBLISHED ONLINE: 21 JUNE 2009 | DOI: 10.1038/NPHOTON.2009.99
NATUREPHOTONICS | ADVANCE ONLINE PUBLICATION | www.nature.com/naturephotonics 1
© 2009 Macmillan Publishers Limited. All rights reserved.
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Voltage-programmable liquid optical interface

C. V. Brown*, G. G. Wells, M. I. Newton and G. McHale

Recently, there has been intense interest in photonic devices based on microfluidics, including displays1,2^ and refractive tunable microlenses and optical beamsteerers 3–5^ that work using the principle of electrowetting6,7^. Here, we report a novel approach to optical devices in which static wrinkles are produced at the surface of a thin film of oil as a result of dielec- trophoretic forces 8–10^. We have demonstrated this voltage- programmable surface wrinkling effect in periodic devices with pitch lengths of between 20 and 240 mm and with response times of less than 40 ms. By a careful choice of oils, it is possible to optimize either for high-amplitude sinusoidal wrinkles at micrometre-scale pitches or more complex non- sinusoidal profiles with higher Fourier components at longer pitches. This opens up the possibility of developing rapidly responsive voltage-programmable, polarization-insensitive transmission and reflection diffraction devices and arbitrary surface profile optical devices. The device structure is shown in Fig. 1. The side view (Fig. 1a) shows the glass substrate coated with patterned gold/titanium con- ducting electrodes, on the top of which there is a thin solid dielectric layer (either photoresist or a dielectric stack), upon which is coated a thin layer of oil. The electrodes were arranged as an array of stripes parallel to the y-direction in the xy-plane. This geometry allowed every other electrode to be electrically connected as shown in the plan view in Fig. 1b. Electrically induced wrinkling at the oil surface will be con- sidered first for a device with an electrode pitch p of 80 mm. When a small volume (0.1 ml) of 1-decanol was initially dispensed onto the device it formed a spherical cap with a contact angle of 5 8. Every other stripe in the electrode array was biased with an a.c. voltage of magnitude V 0 (r.m.s.) and the interdigitated stripes between them were earthed as shown in Fig. 1. This created a highly non-uniform, periodic electric field profile in the plane of the oil layer. A polarizable dielectric material in a region containing non-uniform electric fields experiences a force (known as a dielec- trophoretic force) in the direction of the increase in magnitude of the electric field 8–10. When the r.m.s. electrode voltage was greater than V 0 ¼ 20 V the dielectrophoretic forces spread the oil into a thin film of uniform thickness h ¼ 12 mm, across the area covered by the electrodes. Increasing the voltage between neighbouring electrodes gave rise to a periodic undulation at the surface of the oil. The period of the wrinkle was equal to the electrode pitch, 80 mm, and the peaks and troughs of the wrinkle lay parallel to the electrode fingers along the y-direction. This undulation arises because the highest electric field gradients occur in the gaps between the electrodes and so the dielec- trophoretic forces in these regions cause the oil to collect there pre- ferentially. The interdigitated electrode geometry is commonly used in biological particle manipulation 9,11^ but dielectrophoretic actua- tion in fluids has previously been limited to nanodroplet formation and lab-on-a-chip applications 12. The wrinkle at the oil–air interface and the associated periodic variation in the optical path for light travelling through the

film has been directly visualized here using a Mach–Zehnder interferometer 13. The device was illuminated in transmission mode with He–Ne laser light at a wavelength of 633 nm. One of the mirrors of the interferometer was tilted to produce parallel intensity interference fringes localized at the position of the oil layer. The indi- vidual interference fringes were oriented parallel to the x-direction and a periodic change in the oil thickness h(x) caused a directly proportionate periodic shift of the fringes in the y-direction. The interferograms shown as insets in Fig. 2 show the fringe patterns when voltages (20 kHz a.c.) of V 0 ¼ 80 V (top left inset) and V 0 ¼ 160 V (top right inset) were applied between adjacent in-plane electrodes. Knowledge of the refractive index of the oil (noil ¼ 1.438 for 1-decanol, ref. 14) allowed the peak-to-peak amplitude A of the wrinkle at the oil–water interface to be calculated directly from the interferometer fringe patterns. The results are shown as filled circles in Fig. 2, where the square of the r.m.s. amplitude of the applied voltage is plotted as the abcissae. The solid line shows the linear regression fit to the data: A ¼ (5.107  1025 ) V 02 þ 0.118, in micrometres. Under an applied periodic potential the appearance of the wrinkle at the oil–air interface decreases the dielectric energy of the system, but this in turn causes an increase in the area of the oil–water interface. The interfacial surface tension provides a restorative force that resists the undulation deformation on the spread oil film. The observed dependence on the square of the voltage is reproduced by a simple calculation using the following approximations: (i) the wrinkle amplitude is small (A  p); (ii) the periodic potential profile due to the electrodes, V(x, y), is described by a Fourier series expansion to second order only; and (iii) the potential profile is unperturbed by the presence of the oil–air interface. Equating and minimizing the sum of the electro- static and surface tension energies with respect to the peak-to- peak amplitude A of the wrinkle yields equation (1):

A ¼

3 gp^4

ð (^1) oil  (^1) airÞ exp 

4 ph p

V 02 ð 1 Þ

h ( x ) Oil layer

z 0 V

y x z x

0 V y

a (^) b 0 V

± V (^0) ± V 0

A

p

Figure 1 | Structure of the device. a, Side view. A thin layer of oil coats a dielectric layer (shown cross-hatched), which has been deposited onto a glass substrate containing an array of gold/titanium interdigitated striped electrodes (shown by the black electrodes). b, Plan view of the interdigitated electrode geometry.

School of Science and Technology, Nottingham Trent University, Clifton Lane, Nottingham, NG11 8NS, UK. * e-mail: [email protected]

LETTERS

PUBLISHED ONLINE: 21 JUNE 2009 | DOI: 10.1038/NPHOTON.2009.

NATURE PHOTONICS | ADVANCE ONLINE PUBLICATION | www.nature.com/naturephotonics 1

This reproduces the intuitive result that, at a particular voltage, higher wrinkle amplitudes will result from using oil with a higher dielectric constant and lower surface tension. Substituting the values from the linear regression fit to the data in Fig. 2 and

the values of 1 oil ¼ 8.1 and g ¼ 28.4 mN m^21 (ref. 14) for the

dielectric constant and surface tension of 1-decanol into equation (1) yields h ¼ 5 : 5 mm. This is the correct order of magnitude but lower than the average thickness of h ¼ 12 mm estimated from the fringe pattern at the edge of the spread film (see Supplementary information). The switching speed was measured by monitoring the time- dependent intensity of the reflection mode first-order diffraction peak in response to a sudden change in the amplitude of the voltage V 0. The device was illuminated in reflection with laser light at a wavelength of 543 nm and the applied voltage (20 kHz a.c. square-wave) was discontinuously switched between a low value, V 0 ¼ 10 V, and a high value every 5 ms. The low value was just sufficient to maintain the uniformity of the oil coating. The high value of the voltage was adjusted to achieve a peak in the inten- sity of the first diffracted order for each particular oil film thickness. For the three different thicknesses h ¼ 20, 18 and 14 mm, the r.m.s. amplitudes of the high voltages were V 0 ¼ 93, 90 and 86 V, respect- ively. From simultaneous transmission measurements of the high-voltage fringe displacements on the Mach–Zehnder interfe- rometer this was found to correspond to a wrinkle of amplitude A ¼ 0.36 mm for all cases. Data are shown in Fig. 3 for the low to high voltage transition labelled ‘Switch’, and for the high to low voltage transition labelled ‘Relax’. The times for the intensity to change from the value at 0 ms to 90% of the difference between the initial and asymptotic intensities were 35, 40, 49 ms (switching) and 79, 89, 108 ms (relaxing) for h ¼ 20, 18 and 14 mm, respectively. An amplitude-programmable phase diffraction grating^15 has been demonstrated in transmission mode using wrinkles with a shorter pitch of p ¼ 20 mm in a film of 1-decanol oil having an average thick- ness of h ¼ 3 mm. Figure 4 shows the intensities of the zero-, first- and second-order peaks due to the diffraction of light at 543 nm trans- mitted through the film with its periodic surface wrinkle as a function of the voltage V 0 (20 kHz a.c.) (see also Supplementary information).

The ratio of the peak intensity in the first order to the zero-order peak intensity at low voltage is 32.6%. This is close to the value of 33.8% that would be predicted by the Fraunhofer approximation for a ‘thin sinu- soidal phase grating’^16. Still shorter pitches on the scale of micrometres or lower appear feasible, but there are technological challenges in creating a suffi- ciently thin film of oil. Still higher diffraction efficiencies may be possible by making the fluid surface (rather than the substrate) fully reflective 17,18. It is also possible that the surface wrinkle could be produced at the interface between two density-matched liquids, for example, a high-refractive-index oil and water, in an encapsulated device that could be used in any orientation^3 (see Supplementary information). Figure 5 shows oil film surface shapes that are more interesting than the simple sinusoidal profiles that have been discussed above. Each of

0 25 50 75 Time (μs)

100 125

Relax

Switch

Intensity (a.u.)0.

14 μm

18 μm

20 μm

150

Figure 3 | Transient response of the intensity of the reflection mode first diffracted order as a function of time. Data were taken at a wavelength of 543 nm (0.08 W cm^22 ) after a wrinkle of amplitude A ¼ 0.36 mm at the surface of 1-decanol was turned on (‘Switch’) or off (‘Relax’) at time 0 ms. Measurements are shown for oil layers of three different thicknesses coating the same device as used in Fig. 2, for which the pitch was p ¼ 80 mm.

100 150 Voltage ( V r.m.s. )

200 250

Second order

Zero order

First order

Intensity (a.u.)0.

300

Figure 4 | Intensity of the zero-, first- and second-order peaks due to the diffraction of light at 543 nm. Intensities of the transmitted diffracted orders at 543 nm (0.08 W cm^22 ) are shown for a film of 1-decanol with average thickness h ¼ 3 mm as a function of the magnitude of the voltage (20 kHz a.c.) applied between adjacent in-plane electrodes. The orders were observed at angles of 0 8 (zero), 1.56 8 (þ1) and 3.11 8 (þ2). For this device the dielectric layer was 2 mm thick and was fabricated from SU-8 photoresist (see Supplementary information), and the electrode pitch was p ¼ 20 mm, which also corresponded to the wrinkle pitch.

Wrinkle amplitude,

A

m) ± V 0

± V 0

0 V 0 V

0 V 0 V

a

b

0 10,000 20,000 30, Voltage 2 ( V^2 r.m.s.)

Figure 2 | Plot of the peak-to-peak amplitude A of the wrinkle at the oil–air interface and interferograms at different voltages. The insets present interferograms showing periodic displacements of tilt fringes at a wavelength of 633 nm (0.61 mW cm^22 at device) in a Mach–Zehnder interferometer. These fringe patterns were produced by a layer of 1-decanol oil coating a device with a dielectric stack of thickness 1.13 mm (see Supplementary information) with voltages (r.m.s. 20 kHz a.c.) of 80 V (top-left inset) and 160 V (bottom-right inset). The electrode (and wrinkle) pitch was 80 mm. The peak-to-peak amplitude A of the wrinkle at the oil–air interface was obtained from the interferometer fringe patterns and is plotted against the square of the a.c. voltage, V^20.

LETTERS NATURE PHOTONICS^ DOI: 10.1038/NPHOTON.2009.

2 NATURE PHOTONICS | ADVANCE ONLINE PUBLICATION | www.nature.com/naturephotonics