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Proyecto Capstone Desing de ingeniería química
Tipo: Ejercicios
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Simulation: Heat Exchanger E- FLOW SUMMARIES Stream No. 1 2 3 4 Stream Name Stream 1 LPS Stream 2 LPS Temp F 77.0000 338.7398 257.0000 330. Pres psia 29.0000 116.0200 29.0000 116. Enth MMBtu/h -1.1900 -12.474 0.77130 -14. Vapor mole frac. 0.00000 1.0000 0.00000 0. Total lbmol/h 224.9449 122.1011 224.9449 122. Total lb/h 23881.7305 2199.6506 23881.7305 2199. Total std L ft3/hr 438.8038 35.2351 438.8038 35. Total std V scfh 85361.80 46334.75 85361.80 46334. Flow rates in lbmol/h Ethylbenzene 224.9449 0.0000 224.9449 0. Water 0.0000 122.1011 0.0000 122. SUMMARY REPORT General Data: Heat Transfer Data: Exch Class/Type C/CEL Effective Transfer Area 120. Shell I.D. 0.83 Area Required 106. Shell in Series/Parallel 1/1 COR LMTD 149. Number of Tubes 53 U (Calc/Service) 122.45/108. Tube Length 12.00 Heat Calc 2. Tube O.D./I.D. 0.0625/0.0517 Heat Spec 1.
Excess % 13. Tube Pattern TRI60 Foul(S/T) 1.500E-003/1.500E- Tube Pitch 0.08 Del P(S/T) 0.23/3. Number of Tube Passes 4 SS Film Coeff 1743. Number of Baffles 0 SS CS Vel 0. Baffle Spacing 0.00 TW Resist 0. Baffle Cut, % Diameter 15 TS Film Coeff 354. Baffle Type NOBF TS Vel 4. Baffle space def. Edge-Edge Thermodynamics: K: NRTL H: Latent Heat D: Library Number of Components: 2 Calculation Mode: Design Engineering Units: Temperature F Flow/Hour (lb/h)/h Pressure psia Enthalpy MMBtu Diameter/Area ft/ft Length/Velocity ft/(ft/sec) Film Btu/hr-ft2-F Fouling hr-ft2-F/Btu TEMA SHEET 1 2 Customer Ref No. 3 Address Prop No. 4 Plant Loc. Date Rev 5 Service of Unit Item 6 Size 0.8ft x 12.0ft Type CEL (Hor/Vert) H Connected in 1 Para 1 Seri 7 Surf/Unit(G/E) 124.9/120.9 ft2; Shell/Unit 1.000000 Surf/Shell 124.9/120.9 ft 8 PERFORMANCE OF ONE UNIT 9 Type of Process Horiz Cond Sensible 10 Fluid Allocation Shell Side Tube Side 11 Fluid Name LPS Stream 1 12 Flow 2199.7 23881.7 lb/h 13 Liquid 0.0 23881.7 lb/h 14 Vapor 2199.7 0.0 lb/h 15 NonCondensable 0.00000 0.00000 lb/h 16 Steam 2199.7 0.0 lb/h 17 Evap/Cond 2199.7 0.0 lb/h 18 Density 0.25/55.98 / 0.25/56.29 0.00/53.91 / 0.00/48. lb/ft 19 Conductivity 0.02/0.39 / 0.02/0.39 0.00/0.07 / 0.00/0. Btu/hr-ft-F 20 Specific Heat 8.28/18.79 / 8.28/18.73 0.00/43.74 / 0.00/53. Btu/lbmol-F 21 Viscosity 0.02/0.16 / 0.02/0.16 0.00/0.64 / 0.00/0. cP 22 Latent Heat 882.54 0.00 Btu/lb 23 Temperature(In/Out) 338.739/330.000 77.000/257.000 F
Simulation: Heat Exchanger E- FLOW SUMMARIES Stream No. 1 2 3 4 Stream Name Stream 3 MPS Stream 4 Water Temp F 257.0000 348.4529 340.0000 348. Pres psia 29.0000 131.0000 29.0000 131. Enth MMBtu/h 0.99931 -36.749 6.6491 -42. Vapor mole frac. 0.00000 1.0000 1.0000 0. Total lbmol/h 292.9861 359.2557 292.9861 359. Total lb/h 31104.0703 6471.9912 31104.0703 6471. Total std L ft3/hr 571.4508 103.6715 571.4508 103. Total std V scfh 111181.97 136329.86 111181.97 136329. Flow rates in lbmol/h Water 0.0000 359.2557 0.0000 359. Styrene 0.6869 0.0000 0.6869 0. Ethylbenzene 292.2992 0.0000 292.2992 0. SUMMARY REPORT General Data: Heat Transfer Data: Exch Class/Type C/CEL Effective Transfer Area 2522. Shell I.D. 2.25 Area Required 2324. Shell in Series/Parallel 1/1 COR LMTD 24. Number of Tubes 660 U (Calc/Service) 101.01/93. Tube Length 20.00 Heat Calc 6. Tube O.D./I.D. 0.0625/0.0517 Heat Spec 5. Excess % 8. Tube Pattern TRI60 Foul(S/T) 1.000E-003/1.000E- Tube Pitch 0.08 Del P(S/T) 0.29/1. Number of Tube Passes 2 SS Film Coeff 2277. Number of Baffles 0 SS CS Vel 0. Baffle Spacing 0.00 TW Resist 0. Baffle Cut, % Diameter 15 TS Film Coeff 171. Baffle Type NOBF TS Vel 13. Baffle space def. Edge-Edge
Thermodynamics: K: PSRK H: Mixed Model D: Library Number of Components: 3 Calculation Mode: Design Engineering Units: Temperature F Flow/Hour (lb/h)/h Pressure psia Enthalpy MMBtu Diameter/Area ft/ft Length/Velocity ft/(ft/sec) Film Btu/hr-ft2-F Fouling hr-ft2-F/Btu TEMA SHEET 1 2 Customer Ref No. 3 Address Prop No. 4 Plant Loc. Date Rev 5 Service of Unit Item 6 Size 2.3ft x 20.0ft Type CEL (Hor/Vert) H Connected in 1 Para 1 Seri 7 Surf/Unit(G/E) 2591.8/2523.0 ft2; Shell/Unit 1.000000 Surf/Shell 2591.8/2523.0 ft 8 PERFORMANCE OF ONE UNIT 9 Type of Process Horiz Cond Forced Evap 10 Fluid Allocation Shell Side Tube Side 11 Fluid Name MPS Stream 3 12 Flow 6472.0 31104.1 lb/h 13 Liquid 0.0 31104.1 lb/h 14 Vapor 6472.0 0.0 lb/h 15 NonCondensable 0.00000 0.00000 lb/h 16 Steam 6472.0 0.0 lb/h 17 Evap/Cond 6472.0 31104.1 lb/h 18 Density 0.29/55.63 / 0.29/55.65 0.39/48.17 / 0.38/45. lb/ft 19 Conductivity 0.02/0.39 / 0.02/0.39 0.01/0.06 / 0.01/0. Btu/hr-ft-F 20 Specific Heat 11.39/18.91 / 11.39/18.88 44.85/53.09 / 45.48/57. Btu/lbmol-F 21 Viscosity 0.02/0.15 / 0.02/0.15 0.01/0.26 / 0.01/0. cP 22 Latent Heat 872.49 139.69 Btu/lb 23 Temperature(In/Out) 348.452/348.000 257.000/340.000 F 24 Operating Pressure 131.00 29.00 psia 25 Fouling Factor 0.001000 0.001000 hr-ft2- F/Btu 26 Velocity 0.26 13.58 ft/sec 27 Press Drop Allow/Calc 10.000/0.286 10.000/1.544 psi 28 Heat Exchanged 5.650e+000 MMBtu/h; MTD(Corrected): 24.06 F 29 Transfer Rate, Service: 93.1 Calc: 101.0 Clean: 130.0 Btu/hr- ft2-F
Simulation: Heat Exchanger E- FLOW SUMMARIES Stream No. 1 2 3 4 Stream Name Stream 12 Water Stream 13 Water Temp F 1112.0000 77.0000 698.0000 320. Pres psia 29.0000 70.0000 29.0000 70. Enth MMBtu/h -169.26 -94.628 -185.18 -78. Vapor mole frac. 1.0000 0.00000 1.0000 1. Total lbmol/h 2591.6895 770.4193 2591.6897 770. Total lb/h 69120.1563 13879.1025 69120.1719 13879. Total std L ft3/hr 1241.5964 222.3222 1241.5966 222. Total std V scfh 983490.75 292357.63 983490.81 292357. Flow rates in lbmol/h Ethylbenzene 69.4457 0.0000 69.4457 0. Styrene 212.3671 0.0000 212.3671 0. Water 2110.2473 770.4193 2110.2478 770. Toluene 8.0019 0.0000 8.0019 0. Benzene 6.2923 0.0000 6.2923 0. Methane 0.4067 0.0000 0.4067 0. Ethylene 0.1779 0.0000 0.1779 0. Hydrogen 184.7502 0.0000 184.7502 0. SUMMARY REPORT General Data: Heat Transfer Data: Exch Class/Type C/AEL Effective Transfer Area 411. Shell I.D. 1.27 Area Required 337. Shell in Series/Parallel 1/1 COR LMTD 592. Number of Tubes 192 U (Calc/Service) 79.52/65. Tube Length 11.00 Heat Calc 19. Tube O.D./I.D. 0.0625/0.0517 Heat Spec 15. Excess % 21. Tube Pattern TRI60 Foul(S/T) 1.000E-003/2.000E- Tube Pitch 0.08 Del P(S/T) 6.29/4. Number of Tube Passes 2 SS Film Coeff 120. Number of Baffles 0 SS CS Vel 119. Baffle Spacing 0.00 TW Resist 0.
Baffle Cut, % Diameter 15 TS Film Coeff 1970. Baffle Type NOBF TS Vel 48. Baffle space def. Edge-Edge Thermodynamics: K: NRTL H: Latent Heat D: Library Number of Components: 8 Calculation Mode: Rating Engineering Units: Temperature F Flow/Hour (lb/h)/h Pressure psia Enthalpy MMBtu Diameter/Area ft/ft Length/Velocity ft/(ft/sec) Film Btu/hr-ft2-F Fouling hr-ft2-F/Btu TEMA SHEET 1 2 Customer Ref No. 3 Address Prop No. 4 Plant Loc. Date Rev 5 Service of Unit Item 6 Size 1.3ft x 11.0ft Type AEL (Hor/Vert) H Connected in 1 Para 1 Seri 7 Surf/Unit(G/E) 414.7/411.2 ft2; Shell/Unit 1.000000 Surf/Shell 414.7/411.2 ft 8 PERFORMANCE OF ONE UNIT 9 Type of Process Sensible Forced Evap 10 Fluid Allocation Shell Side Tube Side 11 Fluid Name Stream 12 Water 12 Flow 69120.2 13879.1 lb/h 13 Liquid 0.0 13879.1 lb/h 14 Vapor 69120.2 0.0 lb/h 15 NonCondensable 0.00000 0.00000 lb/h 16 Steam 38016.1 0.0 lb/h 17 Evap/Cond 0.0 13879.1 lb/h 18 Density 0.05/0.00 / 0.06/0.00 0.16/62.22 / 0.15/57. lb/ft 19 Conductivity 0.05/0.00 / 0.03/0.00 0.02/0.35 / 0.02/0. Btu/hr-ft-F 20 Specific Heat 15.64/0.00 / 13.96/0.00 8.23/18.01 / 8.25/18. Btu/lbmol-F 21 Viscosity 0.03/0.00 / 0.02/0.00 0.01/0.92 / 0.01/0. cP 22 Latent Heat 0.00 911.21 Btu/lb 23 Temperature(In/Out) 1112.000/697.999 76.999/320.000 F 24 Operating Pressure 29.00 70.00 psia 25 Fouling Factor 0.001000 0.002000 hr-ft2- F/Btu 26 Velocity 127.85 48.99 ft/sec
Simulation: Heat Exchanger E- FLOW SUMMARIES: Stream No. 3 5 6 7 Stream Name Stream 13 Water Stream 14 Water Temp F 698.0000 77.0000 482.0000 320. Pres psia 29.0000 70.0000 29.0000 70. Enth MMBtu/h -185.18 -44.730 -192.70 -37. Vapor mole frac. 1.0000 0.00000 1.0000 1. Total lbmol/h 2591.6897 364.1715 2591.6897 364. Total lb/h 69120.1719 6560.5503 69120.1719 6560. Total std L ft3/hr 1241.5966 105.0901 1241.5966 105. Total std V scfh 983490.81 138195.31 983490.81 138195. Flow rates in lbmol/h Ethylbenzene 69.4457 0.0000 69.4457 0. Styrene 212.3671 0.0000 212.3671 0. Water 2110.2478 364.1715 2110.2478 364. Toluene 8.0019 0.0000 8.0019 0. Benzene 6.2923 0.0000 6.2923 0. Methane 0.4067 0.0000 0.4067 0. Ethylene 0.1779 0.0000 0.1779 0. Hydrogen 184.7502 0.0000 184.7502 0. SUMMARY REPORT General Data: Heat Transfer Data: Exch Class/Type C/CEL Effective Transfer Area 448. Shell I.D. 1.27 Area Required 366. Shell in Series/Parallel 1/1 COR LMTD 284. Number of Tubes 192 U (Calc/Service) 72.11/58. Tube Length 12.00 Heat Calc 9. Tube O.D./I.D. 0.0625/0.0517 Heat Spec 7. Excess % 22. Tube Pattern TRI60 Foul(S/T) 1.000E-003/2.000E- Tube Pitch 0.08 Del P(S/T) 5.33/2.
Number of Tube Passes 2 SS Film Coeff 106. Number of Baffles 0 SS CS Vel 80. Baffle Spacing 0.00 TW Resist 0. Baffle Cut, % Diameter 15 TS Film Coeff 1448. Baffle Type NOBF TS Vel 23. Baffle space def. Edge-Edge Thermodynamics: K: NRTL H: Latent Heat D: Library Number of Components: 8 Calculation Mode: Design Engineering Units: Temperature F Flow/Hour (lb/h)/h Pressure psia Enthalpy MMBtu Diameter/Area ft/ft Length/Velocity ft/(ft/sec) Film Btu/hr-ft2-F Fouling hr-ft2-F/Btu TEMA SHEET 1 2 Customer Ref No. 3 Address Prop No. 4 Plant Loc. Date Rev 5 Service of Unit Item 6 Size 1.3ft x 12.0ft Type CEL (Hor/Vert) H Connected in 1 Para 1 Seri 7 Surf/Unit(G/E) 452.4/448.9 ft2; Shell/Unit 1.000000 Surf/Shell 452.4/448.9 ft 8 PERFORMANCE OF ONE UNIT 9 Type of Process Sensible Forced Evap 10 Fluid Allocation Shell Side Tube Side 11 Fluid Name Stream 13 Water 12 Flow 69120.2 6560.6 lb/h 13 Liquid 0.0 6560.6 lb/h 14 Vapor 69120.2 0.0 lb/h 15 NonCondensable 0.00000 0.00000 lb/h 16 Steam 38016.1 0.0 lb/h 17 Evap/Cond 0.0 6560.6 lb/h 18 Density 0.06/0.00 / 0.08/0.00 0.16/62.22 / 0.15/57. lb/ft 19 Conductivity 0.03/0.00 / 0.02/0.00 0.02/0.35 / 0.02/0. Btu/hr-ft-F 20 Specific Heat 13.96/0.00 / 12.89/0.00 8.23/18.01 / 8.25/18. Btu/lbmol-F 21 Viscosity 0.02/0.00 / 0.02/0.00 0.01/0.92 / 0.01/0. cP 22 Latent Heat 0.00 911.22 Btu/lb 23 Temperature(In/Out) 698.000/482.000 77.000/320.000 F