Typical Process Systems-Process Control-Lecture Slides, Slides of Process Control

This lecture was delivered by Dr. Sakal Japendu for Process Control course at Ambedkar University, Delhi. It includes: Typical, Process, Systems, Predict, Dynamic, Derive, Structure, Dead, Time, Overdamped, Underdamped

Typology: Slides

2011/2012

Uploaded on 07/17/2012

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CHAPTER 5 : TYPICAL PROCESS
SYSTEMS
When I complete this chapter, I want to be
able to do the following.
Predict output for typical inputs for
common dynamic systems
Derive the dynamics for important
structures of simple dynamic systems
Recognize the strong effects on process
dynamics caused by process structures
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Download Typical Process Systems-Process Control-Lecture Slides and more Slides Process Control in PDF only on Docsity!

CHAPTER 5 : TYPICAL PROCESS

SYSTEMS

When I complete this chapter, I want to be

able to do the following.

Predict output for typical inputs forcommon dynamic systems

Derive the dynamics for importantstructures of simple dynamic systems

Recognize the strong effects on processdynamics caused by process structures

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Outline of the lesson.

Common simple dynamic systems- First order

-Second order

  • Dead time
  • (Non) Self-regulatory

Important structures of simple systems- Series

  • Parallel
    • Recycle
    • Staged

Workshop

CHAPTER 5 : TYPICAL PROCESS

SYSTEMS

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SIMPLE PROCESS SYSTEMS: 1

st

ORDER^ These are simple

first order systems

from severalengineering

disciplines.

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SIMPLE PROCESS SYSTEMS: 2

nd

ORDER

The basic equation is:

) t ( X K ) t ( Y

dt

t (

dY

2

K = s-s gain ττττ

= time constant ξξξξ

= damping factor

0

10

20

30

40

50

60

70

80

0 0.8 0.6 0.4 0.

1

Time

Controlled Variable

0

10

20

30

40

50

60

70

80

0 0.8 0.6 0.4 0.

1

Time

Manipulated Variable

0

20

40

60

80

100

120

140

160

180

200

0

1

Time

Controlled Variable

0

20

40

60

80

100

120

140

160

180

200

0 0.8 0.6 0.4 0.

1

Time

Manipulated Variable

overdamped

underdamped

Would this beeasy/difficult to

control?

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SIMPLE PROCESS SYSTEMS: DEAD TIME

time

X

in X

out

θθθθ

= dead time

θ

Would this beeasy/difficult to

control?

)

(

)

(

)

(

)

(

s

X

e

s

X

t

X

t

X

in

s

out

in

out

θ

θ

=

=

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SIMPLE PROCESS SYSTEMS: INTEGRATOR

pump

valve

Level sensorLevel sensor

Liquid-filled

tank

Plants have many inventories whose flows in and out donot depend on the inventory (when we apply no controlor manual correction).These systems are often termed “pure integrators”because they integrate the difference between in and outflows.

out

in

F

F

dLdt

A

dt dV

=

=

)

(

)

(

)

(

)

(

L

f

t

F

L

f

t

F

in out

≠ ≠

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SIMPLE PROCESS SYSTEMS: INTEGRATOR

pump

valve

Level sensorLevel sensor

Liquid-filled

tank

out

in

F

F

dL dt

A

dt dV

ρ

ρ

ρ

ρ

=

=

F

out

F

in

time

Level

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SIMPLE PROCESS SYSTEMS: INTEGRATOR

pump

valve

Level sensorLevel sensor

Liquid-filled

tank

Non-self-regulatory variablestend to “drift” far fromdesired values.

We must control thesevariables

Let’s look aheadto when weapply control.

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STRUCTURES OF PROCESS SYSTEMS

NON-INTERACTING SERIES

G

valve

(s)

G

tank

(s)

G

tank

(s)

G

sensor

(s)

v(s)

F

0

(s)

T

1

(s)

T

2

(s)

T

meas

(s)

s

G

s

X

s

Y

i

n

Π i

=

1

In general:With eachelement a firstorder system:

1

=

K s

s

X

s

Y

i

i

n i

τ

overall gain isproduct of gains

no longer first ordersystem

slower than anysingle element

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0

10

20

30

40

50

60

70

(^0) -1 -2 -3 -4 -

Time

Controlled Variable

0

10

20

30

40

50

60

70

8 6 4 2 0 10

Time

Manipulated Variable

STRUCTURES OF PROCESS SYSTEMS

NON-INTERACTING SERIES

0.10/(5s+1)

1/(5s+1)

-1.2/(5s+1)

3.5/(5s+1)

v(s)

F

0

(s)

T

1

(s)

T

2

(s)

T

meas

(s)

Step Response

Looks as though somedead time occurs

Smooth, monotonic,not first order

Slower than anyelement

K =

(K

i

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STRUCTURES OF PROCESS SYSTEMS

Class Exercise: Sketch the step response for the systembelow.

ττττ

θθθθ

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STRUCTURES OF PROCESS SYSTEMS

Class Exercise: Sketch the step response for the systembelow.

0

5

10

15

20

25

5 4 3 2 1 0

DYNAMIC SIMULATION

Time

Controlled Variable

0

5

10

15

20

25

5 4 3 2 1 0

Time

Manipulated Variable

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0

2

4

6

8

10

12

14

16

18

20

4 3 2 1 0

time

case 1 responses

0

2

4

6

8

10

12

14

16

18

20

4 3 2 1 0

time

case 2 responses

Two plants can have different intermediate variables and havethe same input-output behavior!Step

Case1 Case

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STRUCTURES OF PROCESS SYSTEMS

PARALLEL STRUCTURES result from more than onecausal path between the input and output. This can be aflow split, but it can be from other process relationships.

G

1

(s)

G

2

(s)

X(s)

Y(s)

A

B

C

Example process systems

Block diagram

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