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Flash Memory Market Analysis and Trends in 1996-1997, Notas de estudo de Automação

An analysis of the flash memory market in 1996-1997, including market size, growth, and trends. It covers various flash memory densities, companies, and their production capacity. The document also discusses the potential of flash memory replacing dram in pc applications.

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1996 FACTS 1997 FORECAST
Market Size: $2,610 million Market Size: $3,000 million
Shipments: 359 million Shipments: 554 million
ASP: $7.27 ASP: $5.41
OVERVIEW
In the semiconductor hierarchy, flash is a member of the non-volatile family (Figure 5-1).
Expanding the non-volatile memory family (Figure 5-2), flash memory represents a middle-of-the-
road alternative in terms of cost and functionality. Figure 5-3 looks more closely at how flash
memory compares with other non-volatile devices, specifically, the EPROM and EEPROM.
The flash memory market is one that ICE projects will be among the fastest growing semiconduc-
tor product segments through the year 2002. Though currently not as big as the DRAM or SRAM
markets, its sales growth makes it an important market to follow.
Over the last five years, the flash memory market matured at a rapid pace. Contributing to this
were new systems and products that are smarter, integrated, all-encompassing, and more eco-
nomical than ever before. Also contributing to flash market growth was the gradual acceptance
of industry-wide specifications. The flash industry has grown with the adoption of various inter-
face specifications—especially those relating to the PC card market.
INTEGRATED CIRCUIT ENGINEERING CORPORATION
5-1
5THE FLASH MEMORY MARKET
Source: AMD/ICE, "Memory 1997"
20588
Lower Cost Per Bit Increased Functionality
SRAM
DRAM
NON-VOLATILE
MEMORY (ROM)
Figure 5-1. Semiconductor Memory Hierarchy
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1996 FACTS 1997 FORECAST

Market Size: $2,610 million Market Size: $3,000 million

Shipments: 359 million Shipments: 554 million

ASP: $7.27 ASP: $5.

OVERVIEW

In the semiconductor hierarchy, flash is a member of the non-volatile family (Figure 5-1).

Expanding the non-volatile memory family (Figure 5-2), flash memory represents a middle-of-the-

road alternative in terms of cost and functionality. Figure 5-3 looks more closely at how flash

memory compares with other non-volatile devices, specifically, the EPROM and EEPROM.

The flash memory market is one that ICE projects will be among the fastest growing semiconduc-

tor product segments through the year 2002. Though currently not as big as the DRAM or SRAM

markets, its sales growth makes it an important market to follow.

Over the last five years, the flash memory market matured at a rapid pace. Contributing to this

were new systems and products that are smarter, integrated, all-encompassing, and more eco-

nomical than ever before. Also contributing to flash market growth was the gradual acceptance

of industry-wide specifications. The flash industry has grown with the adoption of various inter-

face specifications—especially those relating to the PC card market.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

Source: AMD/ICE, "Memory 1997" 20588

Lower Cost Per Bit Increased Functionality SRAM

DRAM

NON-VOLATILE MEMORY (ROM)

Figure 5-1. Semiconductor Memory Hierarchy

Growth in the flash memory market is forecast to continue at an impressive rate as flash memory

devices are designed into many high-growth product segments including networking equipment,

wireless communication devices, and PC-related products (Figure 5-4). Other emerging markets,

such as digital cameras, represent additional growth opportunities.

While the flash market seems golden, a closer look reveals some wrinkles that still need to be

ironed out. For instance, among flash memory suppliers and customers, there exists a push for

change, but at the same time, a demand for stability. Vendors continue to juggle combinations of

new architectures, cell structures, and manufacturing processes to achieve the best in low power,

high density, easy programming, and cost-effectiveness. All are vying for domination or are

aiming their devices at specific application niches.

5-2^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Source: AMD/ICE, "Memory 1997" 20589

Lower Cost Per Bit Increased Functionality NVRAM

EPROM

FLASH

EEPROM

ROM

Figure 5-2. Non-Volatile Memory Hierarchy

Figure 5-3. Flash Finds Its Non-Volatile Niche

Typical Storage Use

Typical Number of Writes Densities Available

Flexibility

Cost Per Bit

Fixed programs

Write once

256K to 16M

Least Least

Most Most

In-system modifiable programs

Write up to 100, times 256K to 64M

Frequently updated programs and data

Write up to one million times 1K to 64K (serial) 64K to 4M (parallel)

EPROM Flash EEPROM

Source: Atmel/ICE, "Memory 1997" 20411B

5-4^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

256Kbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 512Kbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 1Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 2Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 4Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 8Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 16Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 32Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 64Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M) 128Mbit Units (M) ASP ($) Price Per Mbit ($) Market ($M)

Total Market ($M) Total Units (M) ASP ($)

9

52 5

34 9

102 2

47 1

25

11 — — — — — — — — — — — — — — — —

270 26

15

65 10

48 32

245 9

106 7

166

10 — — — — — — — — — — — — — — — —

640 73

20

64 12

43 45

243 12

102 18

253 5

149

12 — — — — — — — — — — — —

865 112

25

69 22

66 82

357 33

223 50

550 20

390 3

177

29 — — — — — — — —

1, 235

30

75 34

90 105

373 55

316 85

744 40

600 9

334

59

20 — — — —

2, 359

19

37 25

44 125

250 80

232 145

602 118

972 38

689 3

114 1

61 — — — —

3, 554

12

21 15

21 115

184 75

169 195

614 150

893 85

935 12

216 12

533 — — — —

3, 671

5

8 10

12 95

133 55

99 230

575 190

836 155

1, 27

381 35

1,

22

4, 802

— — — — — — — —

80

100 40

60 215

409 180

585 240

1, 80

880 90

2, 5

300

6, 930

1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 — — — — — — — —

50

58 25

31 200

320 165

429 255

1, 150

1, 200

4, 20

840

8, 1,

— — — — — — — —

30

33 15

17 170

238 150

330 235

893 250

2, 360

6, 55

1,

11, 1,

Source: ICE, "Memory 1997" 20590B

Figure 5-5. Flash Memory Market Forecast

The flash memory market finished 1996 at $2.6 billion. Growth in 1996 (40 percent over 1995) was

a continuation of the good times in the flash memory market. Although growth rates are projected

to moderate in the next five years, ICE nevertheless projects a cumulative average annual growth

rate of 30 percent for the flash memory market from 1997 through the year 2002, when the market

size is forecast to be $11.3 billion (Figure 5-7). Further, ICE believes flash dollar volume, as a per-

cent of the total MOS memory market, will increase slightly through 2002, while other memory

segments (excluding DRAMs) decline in their share of the memory market.

Figure 5-8 displays the flash memory market by density. In terms of dollar size, the 4Mbit and

8Mbit densities represented the “sweet spot” of the flash market in 1996. ICE anticipates a strong

move to higher density devices in 1997. For this reason ICE forecasts the 8Mbit and 16Mbit mar-

kets to be the largest of all flash densities in 1997.

FLASH MEMORY UNIT SHIPMENTS

Shown in Figure 5-9 is ICE’s forecast of total flash memory unit shipments for the 1992-2002 time

period. Much like the dollars portion of the flash market, unit shipment growth exploded during

the first half of the decade. Naturally, as the volume of shipments increases, the growth rate will

tend to diminish. Still, the unit growth forecast from 1997 through the year 2002 calls for steady

growth that averages a healthy 18 percent.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

Market ($M) Units (M) ASP ($)

Millions of Units, Dollars

ASP ($)

Source: ICE, "Memory 1997" 20597A

0

100

200

300

400

500

600

700

1Q94 2Q943Q94 4Q941Q952Q95 3Q954Q951Q96 2Q963Q96 4Q961Q

195 22

190 26

219 29

260 36

315 41

393 50

543 70

610 75

647 76

636 77

674 94

654 111

650 120

Market ($M) Units (M) ASP ($)

Quarter/Year

Figure 5-6. Quarterly Flash Memory Market

Figure 5-12 plots the ASPs of several flash memory densities through the year 2002. Later in the

decade, ASPs for each generation will decline, generating more applications that incorporate flash

memory chips. This, in turn, will help increase unit sales and create a larger flash memory market.

FLASH MEMORY BIT VOLUME

Flash memory bit volume for the complete market and for specific densities is provided in Figures

5-13 and 5-14, respectively. Total bit volume growth appears to rise exponentially in the second

half of the time period shown. Even though growing at a more “relaxed” rate through 2002, the

bit volume numbers show explosive growth. This pace of growth is almost identical to that expe-

rienced in the DRAM market when it was this size.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002

Year

Dollars (Millions)

Source: ICE, "Memory 1997" 20591B

256Kbit 512Kbit 1Mbit 2Mbit 4Mbit 8Mbit 16Mbit 32Mbit 64Mbit 128Mbit Total Market ($M)

Figure 5-8. Dollar Volume of Select Flash Memory Densities

FLASH MEMORY PRICE PER MEGABIT

Figure 5-15 compares price per megabit values for several densities of flash memory. One issue

that is often raised when considering how quickly and how large the flash memory market will

grow is the price per megabit compared to a DRAM part of an equivalent density. The thought in

some circles is that flash memory devices will eventually replace DRAM main memory in PC

applications. The logic driving this thought is that flash memory devices will be cheaper on a per

megabit basis than DRAMs beginning with the 16Mbit generation.

FLASH MEMORY CONSUMPTION AND PRODUCTION

Flash memory consumption (Figure 5-16) was dominated by the North American region during

1995 and 1996. In the course of one short year, however, Japan’s consumption of flash memory

devices increased greatly. That region’s thirst for portability and consumer applications led to the

dramatic increase in flash consumption during 1996. With its emphasis on smart cards and

telecommunications, the European and ROW regions will likely increase their share of the 1997

flash memory market.

5-8^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Total Units (M) Percent Change

Year

Units (Millions)

Source: ICE, "Memory 1997" 20592B

Percent Change

Units (Millions) Percent Change

Figure 5-9. Flash Memory Unit Shipments

FLASH MEMORY SALES LEADERS

The leading flash memory suppliers for 1995 and 1996 are shown in Figure 5-18. In 1996, several

additional players entered the flash market and competition between suppliers heated up. As a

result, Intel’s flash memory business, which sailed along through the first half of 1996, dropped

sharply in 3Q96 due to pricing pressures. Nevertheless, Intel managed to increase its flash busi-

ness 22 percent during the year. The scenario was somewhat the same at AMD. That company’s

flash memory revenue increased marginally despite a significant upturn in unit shipments. Both

Intel and AMD will likely be the front-runners in the flash memory business again in 1997.

Atmel, Solid State Technology (SST), and Sharp each enjoyed large percentage gains in their flash

IC business in 1996. Atmel was one of the first suppliers to offer low-voltage flash IC devices and

Sharp ramped production of its internally designed flash ICs in 1996. The sales figures shown for

Sharp reflect only that revenue generated from sales of its in-house-designed flash memory devices.

Other companies, including several Taiwanese suppliers (see Figure 5-19), became more active in

the flash market during 1996 and anticipate another year of solid flash memory sales in 1997.

Additional flash highlights on a company by company basis are provided below.

5-10^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

ASP ($)

Source: ICE, "Memory 1997" 20595B

Total ASP ($) Percent Change

Year

Percent Change

Total ASP ($) Percent Change

Figure 5-11. Flash Memory Average Selling Price

Advanced Micro Devices (AMD)

Amid very weak MPU sales, AMD experienced a rough year financially. However, flash memory

sales provided one of the few bright spots. Although revenue growth was slower than anticipated

in 1996, demand and shipments remained very solid and the company remained optimistic about

its future in this product segment. In fact, in 1Q97, AMD witnessed a 20 percent increase in sales

of its flash memory devices.

Architecturally, AMD’s flash devices are similar to Intel’s. However, rather than varying voltages

for read and write as Intel does, AMD offers the single-voltage-only option for both functions.

AMD maintains that single-voltage parts offer OEMs a simpler solution and believes that the

single-power-supply flash memory (i.e., read/program voltages of 5V/5V, 3V/3V, etc.), will be

the approach that wins out in the marketplace.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

Year

Source: ICE, "Memory 1997"^ 20596B

256Kbit 512Kbit 1Mbit 2Mbit 4Mbit 8Mbit 16Mbit 32Mbit 64Mbit 128Mbit Total ASP ($)

128Mbit 64Mbit 32Mbit 16Mbit 8Mbit 4Mbit 2Mbit 1Mbit 512Kbit 256Kbit

ASP ($)

Figure 5-12. Flash Memory ASPs By Density

In another move, AMD began selling bare-die versions of its flash chips in response to requests

from its non-volatile-memory customers for a known-good-dice program. Over the long term,

about 10 percent of AMD’s flash sales will be in die format. How quickly the company reaches

that level depends on customers’ willingness to use the die.

The joint manufacturing venture that AMD shares with Fujitsu was set to switch to 0.35μm

process technology from its current 0.5μm line at its No.1 facility in 2Q97, effectively doubling the

line’s production capacity to 20 million 4Mbit equivalent units per month. The companies also

planned to begin installation of 0.35μm equipment at their No. 2 facility in 2Q97 and launch pilot

production there in mid-1997. FASL produces 2Mbit through 16Mbit flash chips that operate on

5V and 2Mbit through 8Mbit chips that operate on 2.7V-3V. Figure 5-20 provides a glimpse of

AMD’s scheduled increase of production capacity for flash memory devices.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

^19921993199419951996199719981999200020012002 Year

Bits x 10

12

20598B

256Kbit 512Kbit 1Mbit 2Mbit 4Mbit 8Mbit 16Mbit 32Mbit 64Mbit 128Mbit Total Bit Volume (10 12 ) Source: ICE, "Memory 1997"

Figure 5-14. Flash Memory Bit Volume By Density

The partnership between AMD and Fujitsu continues to work well for both companies. The FASL

(Fujitsu-AMD Semiconductor Ltd.) agreement initially gave each company exclusive rights to sell

flash chips in specific regions of the world—AMD in North America, Taiwan, and most of Europe,

while Fujitsu claimed Japan and the United Kingdom. However, due to eroding prices and dwin-

dling market share in 1996, the two companies modified their agreement late in the year. Now,

both companies can sell their flash devices anywhere in the world without regard to geographic

region. Together, the firms are aiming for a 40 percent share of the world market.

Atmel

Atmel has been a leader in the flash memory business as well. Its flash memory devices afford the

user the ability to erase information in small, bit increments rather than in large blocks or sectors

offered from most other vendors.

5-14^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Source: ICE, "Memory 1997" 20602B

256Kbit 512Kbit 1Mbit 2Mbit 4Mbit 8Mbit 16Mbit 32Mbit 64Mbit 128Mbit

Price Per Mbit ($)

Year

128Mbit 64Mbit 32Mbit 16Mbit 8Mbit 4Mbit 2Mbit 1Mbit 512Kbit 256Kbit

Figure 5-15. Flash Memory Price Per Mbit By Density

5-16^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Others 10%

Atmel 12% (^) AMD 21%

Intel 36% Fujitsu 8%

20614D Source: ICE, "Memory 1997"

Intel AMD Atmel Fujitsu Sharp SST SGS-Thomson Others Total

1995 Sales ($M) 945 550 305 210 150 93 91 266 2,

1996 Sales ($M)

Percent Company Change

1996 $2,610M

SGS-Thomson 3% SST 4% Sharp 6%

Figure 5-18. Flash Memory Sales Leaders

Figure 5-17. Regional Flash Memory Production (Percent)

Year

Production (Percent)

North America Europe Japan ROW

Source: ICE, "Memory 1997" 20604A

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

Figure 5-19. Taiwan Joining Flash Bandwagon

Company Flash Plans

Macronix

UMC

Winbond

Has sold 1Mbit and 4Mbit flash parts for several years. Designing products around a single-voltage architecture developed by AMD. Rapidly ramping 5V, 16Mbit, and 8Mbit flash devices. Exploratory phase.

Offers 256Kbit and 1Mbit flash devices based on its proprietary EEPROM-like "split-gate" architecture licensed from Silicon Storage Technology. Winbond is increasing production of its 5V, 2Mbit devices with 70ns access time. Source: ICE, "Memory 1997" 20419A

Source: AMD/ICE, "Memory 1997" 20605

1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q

Year

1Mbit Equivalents in Millions

Figure 5-20. Total AMD Flash Capacity

Mitsubishi plans to raise output of its 8Mbit DINOR-type flash memories to two million units per

month by the end of 1997. The company plans to increase its flash memory offerings in 1997 and

will focus its product line on low-voltage (2.7V) offerings. Additionally, it plans to develop a 1.8V

flash memory prototype by the end of 1997. Mitsubishi also makes NOR-type flash memory but

will not increase output of these devices. Instead, it will focus on producing DINOR- and AND-

based flash devices.

Intel

The flash memory market leader is Intel. It, along with AMD, is the dominant supplier of flash

memory for code-storage applications. Intel offers its SmartVoltage flash parts that provide read

and write voltages ranging from 3V to 12V. Intel maintains that this feature gives its customers

more choices of programming speed (higher voltage means higher programming speed).

SmartVoltage flash devices are manufactured using a low-cost, leading-edge 0.4μm process tech-

nology. At 0.4μm, Intel’s ETOX V process is similar to the 0.35μm process used for its micro-

processors. It provides a 44 percent die size reduction over 0.6μm for an 8Mbit flash memory

(Figure 5-21).

In 4Q96, Intel expanded its SmartVoltage lineup with the Smart3 and Smart5 families that provide

embedded system designers with 3V or 5V read/write capabilities, while enabling fast 12V pro-

gramming. The devices are available in densities up to 16Mbit.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 5-

Courtesy of Intel/ICE, “Memory 1997” 22583

0.8μ 8Mbit (28F008SA) 104mm 2

0.6μ 8Mbit (28F008SA) 63mm 2

0.4μ 8Mbit (28F008SC) 35mm 2

Figure 5-21. Intel’s Flash Memory Die Size Reduction

A new generation of SmartVoltage devices was sampled by Intel in 2Q97 that stored both code and

data in a single component without using special on-chip circuitry. By utilizing a software inno-

vation, the new Smart3 Advanced Boot Block flash devices eliminate the need for EEPROM-based

data storage in many embedded systems. The devices are targeted for space-constrained appli-

cations such as new, streamlined digital cellular phones.

As shown in Figure 5-22, portable and wireless applications were the main end-use markets that

Intel served in 1996. Wireless applications included products such as pagers, handsets, cellular

phone base stations. “Emerging” markets include digital cameras, voice recorders, and automo-

tive (navigation/map information) applications. The company believes its Smart3 Advanced Boot

Block technology will broaden its influence in these market during 1997. Volume production,

beginning with a 16Mbit device, is slated to begin in 3Q97.

Intel introduced the first of its long-awaited multi-level cell (MLC) flash devices in 1H97. A

64Mbit device was slated to be the initial product in this line. MLC stores two bit of data on one

flash cell (compared to one bit of data per cell now), effectively doubling the storage density with-

out increasing die size. Intel believes four bits of data per cell are very possible and hopes to even-

tually store 16 bits of data in a single cell. If yields are satisfactory, Intel could quickly move

several steps ahead of its competition in bringing down the cost per bit of flash memory.

Despite the many new flash product introductions, Intel claimed that its popular, higher-density

flash memory devices were “sold out” through 1997. As a result of the heavy demand, Intel had

to defer orders for its 4Mbit, 8Mbit, and 16Mbit devices. The tightening supply through 1997

stems from especially high demand in the communications market.

Flash production capacity increased greatly at Intel during the past few years after the company

spent several billion dollars to upgrade existing facilities and build completely new flash-dedi-

cated fabs (Figure 5-23). It is now positioned, along with its flash manufacturing partner Sharp,

to capture additional worldwide business in this field.

5-20^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Figure 5-22. Intel’s 1996 Flash Business by Market Segment

Emerging 26%

PC Related 37%

Wireless 37%

Source: Intel/ICE, "Memory 1997" 22584