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Memory 1997 - sec06, Notas de estudo de Automação

Complete Coverage of DRAM, SRAM, EPROM, and Flash Memory ICs,of © 1997 Integrated Circuit Engineering Corporation

Tipologia: Notas de estudo

2011

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6-1
OVERVIEW
Memory and data storage take many forms, even in a single computer system. Figure 6-1 classi-
fies the various memory categories that are discussed in the following pages. There are two main
classifications of memory families. These are RAM (Random Access Memory) and ROM (Read
Only Memory) devices. RAM devices are volatile, which is to say they lose their memory content
when the power to the host system is turned off. ROM devices are non-volatile, meaning they
retain their stored data when the power is removed.
RAM products are read and written to with the same electrical characteristics. They are easy to write
but are volatile, meaning that when the power is turned off, the devices lose the memory content.
ROM-based devices—ROM, EPROM, EEPROM, and flash memory devices are easy to read but
are more difficult to program (write) than RAM devices. EEPROM and flash devices are more dif-
ficult to program than they are to read. EPROMs need a mechanical step (UV-light) to erase the
memory cells prior to re-programming the device. One-time programmable (OTP) EPROMs can
INTEGRATED CIRCUIT ENGINEERING CORPORATION
6GENERAL MEMORY TECHNOLOGY TRENDS
Memories
RAM
Volatile Non Volatile Non
Programmable One-Time
Programmable Programmable
Several Times
ROM
SRAM DRAM NVRAM BRAM FRAM EPROM EEPROM FlashROM OTP
19993A
Source: ICE, "Memory 1997"
Figure 6-1. Memory Classification
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OVERVIEW

Memory and data storage take many forms, even in a single computer system. Figure 6-1 classi-

fies the various memory categories that are discussed in the following pages. There are two main

classifications of memory families. These are RAM (Random Access Memory) and ROM (Read

Only Memory) devices. RAM devices are volatile, which is to say they lose their memory content

when the power to the host system is turned off. ROM devices are non-volatile, meaning they

retain their stored data when the power is removed.

RAM products are read and written to with the same electrical characteristics. They are easy to write

but are volatile, meaning that when the power is turned off, the devices lose the memory content.

ROM-based devices—ROM, EPROM, EEPROM, and flash memory devices are easy to read but

are more difficult to program (write) than RAM devices. EEPROM and flash devices are more dif-

ficult to program than they are to read. EPROMs need a mechanical step (UV-light) to erase the

memory cells prior to re-programming the device. One-time programmable (OTP) EPROMs can

INTEGRATED CIRCUIT ENGINEERING CORPORATION

Memories

RAM

Volatile Non Volatile

Non Programmable

One-Time Programmable

Programmable Several Times

ROM

SRAM DRAM NVRAM BRAM FRAM ROM OTP EPROM EEPROM Flash Source: ICE, "Memory 1997" 19993A

Figure 6-1. Memory Classification

be written only one time by the user. ROM products are programmed during process manufac-

turing. Figure 6-2 shows the different types of memories and some of the main characteristics of

the devices.

GENERAL TECHNOLOGY ISSUES

Memory devices have historically been considered “process drivers” as well as revenue produc-

ers. A process driver is a product that is manufactured in large wafer volumes, that pushes the

state-of-the-art in processing, and has a die yield that can be used to measure the effectiveness of

the process.

6-2^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

DRAM SRAM EPROM ROM Parallel Flash NVRAM FRAM EEPROM

Characteristic

Cell Organization

Storage Method

Number of Devices in Cell

Relative Cell Size

Density

Overhead Cost

Volatile (Power Off)

Data Retention (D.C. Power On)

In System Reprogrammable

Number of Reprogram Times (Endurance)

Typical Write (Reprogram) Speed

Typical Read Speed (ns)

1T + 1C

Charge on Capacitor

64Mbit

Refresh Logic

Yes

4ms

Yes

100ns

100

1 Flip-Flop

  • 2T

Flip-flop circuit

4-

4-

4Mbit

No

Yes

Yes

25ns

25

1T with Floating Gate

Charge on Floating Gate

16Mbit

UV Erase Programmer

No

10 Years

No

100

30min

100

1T

Masked in Production

64Mbit

Mask Charges

No

No

100

1T + 1T with Floating Gate

Charge on Floating Gate

3-

4Mbit

No

No

10 Years

Yes

1,000,

2.5s

200

1 SRAM Cell + 1 EEPROM Cell

SRAM + Back-Up in EEPROM

8-

9-

256K

No

No

10 years

Yes

1,000,

200

1T with Floating Gate

Charge on Floating Gate

64Mbit

No

No

10 Years

Yes

10,

2.5s

200

1T + 1C

Charge on Capacitor

256K

No

No

10 Years

Yes

1012

235ns

150

Source: ICE, "Memory 1997" 22610

Figure 6-2. Characteristics of MOS Memory Product Types

Lifecycle

As with any commercial product, memories have a lifecycle. A memory will pass through the dif-

ferent steps of the lifecycle, from its introduction where the IC manufacturer concentrates on cap-

ital resources and R&D efforts, to the end of its life when the product becomes obsolete.

6-4^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Year of first DRAM shipment

Minimum feature (μm)

Memory Density Bits/chip (DRAM/flash)

Logic Density (High volume: Microprocessor) Logic transistors/cm^2 (packed) Bits/cm 2 (cache SRAM)

Logic Density (Low volume: ASIC) Transistors/cm^2 (auto layout)

Number of Chip I/Os Chip to package (pads) high performance

Chip frequency (MHz) On-chip clock, cost-performance On-chip clock, high-performance Chip-to-board speed, high performance

Chip size (mm^2 ) DRAM Microprocessor ASIC

Oxide Thickness (nm)

Junction Depth (μm)

Maximum number wiring levels (logic) On-chip

Minimum mask count

Power supply voltage (V) Desktop Battery

Maximum power High performance with heatsink (W) Logic without heatsink (W/cm^2 ) Battery

64M

4M

2M

2M

256M

7M

6M

4M

1G

13M

20M

7M

4G

25M

50M

12M

16G

50M

100M

25M

64G

90M

300M

40M

Driver

D

L(μP)

L(A)

L,A

μP

L

μP

μP

μP

L

μP A

μP A L

A=ASIC L=Logic

D=DRAM

μP=Microprocessor Source: SIA/ICE, "Memory 1997" 20286C

Figure 6-4. The 15-Year SIA Roadmap

Die Size Trends

In 1975, Intel Chairman Gordon Moore predicted that engineers could shrink semiconductor

device dimensions by approximately 10 percent each year, creating a new generation of chips

every three years with four times as many transistors. Twenty one years later, Moore’s prediction

was impressively accurate. DRAM devices actually exceeded his expectations (Figure 6-5).

Figure 6-6 shows how the die area of leading-edge memory devices has increased about 13 per-

cent per year. The trend toward larger die sizes is forecast to continue. The die sizes of the 1Gbit

DRAMs described at the 1995 and 1996 ISSCC conferences ranged from 901K sq. mils to 1,451K sq.

mils (Figure 6-7). As shown, the NEC 1Gbit DRAM, if square, would be about 1.2 inches on a side.

Wafer Size

The IC industry is quickly moving to the new 300mm (12 inch) wafer standard. Figure 6-8 shows

the wafer area increase that occurs each time the industry moves to the next wafer size. Currently

the standard for high-volume advanced IC production is 200mm (8 inch). The area gained by

moving from 200mm to 300mm wafers will be 125 percent.

Advancing from one wafer size to a new, larger size takes several years of development. In fact,

development time increased substantially to transition to 200mm wafers and will be the same for

the transition to 300mm wafers (Figure 6-9). Companies such as Samsung, Texas Instruments, and

many other leading memory suppliers have indicated their willingness to build manufacturing

facilities to support 300mm wafers. The big question is which company will be the one to take on

the huge headaches and huge amount of capital needed to work out all the wrinkles associated

with the transition to 300mm wafers.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

Source: IEDM 40th Anniversary Edition, "Memory 1997" 19972A

Year

Moore's Curves

Limit

Logic

DRAM

1K

1M

1G

Transistors Per Chip

Figure 6-5. Growth in Chip Complexity Since 1959

Defect Density

The cost to manufacture ICs is governed by many factors. One of the most important is the

number of good dice per wafer started into the wafer fab. This number is dependent on the

number of potential dice per wafer, and the number of defective dice.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

Wafer Diameter Transition

100mm → 125mm

100mm → 150mm

125mm → 200mm

150mm → 200mm

200mm → 250mm

Percent Increase Source: ICE, "Memory 1997" 18603A

250mm → 300mm

200mm → 300mm

300mm → 400mm

300mm → 450mm

Figure 6-8. Wafer Area Increases (Percent)

100mm

8 years (EST)

5 years

3 years

3 years

3 years

125mm

150mm

200mm

300mm

Source: Rose Associates/ICE, "Memory 1997" 21192

Figure 6-9. Wafer Development Time Requirements (Time to Reach 100 MSI Production Rate)

Figure 6-10 shows the potential number of dice for various wafer sizes. The number of potentially

good dice per wafer is dependent on the wafer size and the die size. The number of defective dice

on a wafer are the result of random killer defects, usually expressed in defects per square cen-

timeter, and the number of defective dice caused by parametric defects. In a world class fab, the

number of dice lost because of parametric defects is very low.

As shown in Figure 6-11, random killer defects have a dramatic effect on the number of good dice

per wafer, especially as the die size increases. Figure 6-12 shows the yield effect of various defect

densities versus die size, where the yield is defined as the number of good dice divided by the

number of potential dice.

Defect density control is extremely important for memory fabs since the cell array area in a memory

IC contains extremely compact circuitry. Each generation (256Kbit, 1Mbit, 4Mbit, etc.) of memory

chip is about 50 percent larger than the previous with four times the number of bits of storage.

As feature sizes become smaller, ICs are susceptible to smaller and smaller particles causing

random killer defects. This means that if everything else remains constant, the killer defect den-

sity will increase as smaller particulates become killer defects. Yield also decreases with increas-

ing die sizes. Therefore, to maintain acceptable yields, extreme care must be taken to reduce

particulates in the ambient air, the equipment, the process gases, and the process liquids.

Fab processes themselves generate particulates that can cause defects. In modern processes, each

process step is given a defect “budget” for the number of defects per square centimeter added for

the step. As the number of process steps increases, the job of reducing the defect density becomes

more and more difficult.

Redundancy

As mentioned earlier, the effect of defect density on memory chips is a much larger problem than

with most other products due to the circuit density in the storage cell array. Nearly any particu-

late-caused defect in this area is a killer defect. To enhance memory chip yields, manufacturers

use spare rows and columns (redundant rows and columns) that can replace defective rows or

columns. During 100 percent wafer probe, defective rows and columns are “replaced” by these

spares through the use of laser blown fuses that alter the decode mechanism. When external sig-

nals try to access a defective row or column, the decode circuitry selects a spare one instead.

Figure 6-13 shows a simplified logic of redundancy programming. A normal decoder contains

half as many decoding transistors as a redundant decoder. If redundancy is not required—that is,

the chip is perfect—spare decoders will be deselected regardless of the input address.

6-8^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

6-10^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

8 Good Dice Out of 16 = 50%

1 Good Die Out of 4 = 25%

0 Good Die Out of 1 = 0%

Source: ICE, "Memory 1997"^ 7438B

Figure 6-11. Effect of Die Size on Yield

Defect Density

YIELD (Percent)

DIE SIZE (sq mm) 3.

DIE SIZE 32 62 93 124 155 186 217 248 279 310 341 372 403 434 465 496 527 558

(thousands of sq mils)

where A = die area in cm 2 D = defect density per cm^2

y = AD

2

Source: ICE, "Memory 1997" 14444K

1996 4M

DRAM

1996 16M

DRAM

P54CS

1996 64M

DRAM

1 – ε –AD

Figure 6-12. Murphy’s Probe Yield Model (As a Function of Defects per sq cm)

Process Complexity

Process complexity is usually measured by the number of critical mask layers, plus any special

processes that may have a detrimental effect on yield. As feature sizes have become smaller, struc-

tures under the surface of the silicon wafer have become more shallow. The structures above the

wafer surface have remained relatively thick. The thicker interconnect layers are the result of the

need to separate the conductive layers as much as possible, thus reducing the capacitive loading

of the long thin conductors (polysilicon and aluminum) running the length and width of the chip.

If the deposited dielectric films are reduced in thickness, the parasitic capacitive load will increase,

and the device will be considerably slower.

Several manufacturers have lowered the effect of parasitic capacitance through the use of materi-

als with lower dielectric constants. Polyimide is one such material. The dielectric constant of

polyimide is below 3.0, versus 3.9 for deposited silicon dioxide. The improvement in reduced par-

asitic capacitance is a linear function with respect to dielectric constant.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

VDD

VDD

Chip Enable, CE

A (^) o , Ao A (^) n, A n

Laser Programmable Link

VDD

VDD

A

o

A

o

A

n

A

n

CE

SPARE DECODER

Source: ICE, "Memory 1997" 17612

Figure 6-13. Row Decode for Redundancy

An extra incentive for designing 3.3V ICs is the U.S. government’s EPA Energy Star Program.

According to the EPA, computer systems account for five percent of commercial electricity con-

sumption in the United States. Energy Star mandated energy reduction in any PC the federal gov-

ernment purchased.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

Year Source: VLSI Technology/ICE, "Memory 1997" 19179A

5V

3V

5/3V

2.xV

Percentage of Design Starts

Figure 6-14. Transition from 5V to 3V Systems

Notebook Computer System Components

Typical 5V Power (W)

Power at 3.3V Logic (W)

Expected 3.3V Power (W)

Power (W) at 5V

Logic

Other Functions

CPU Plus Core Logic

System Memory

Display Controller Subsystem

LCD Panel Plus Backlight

Hard-Disk Drive*

Miscellaneous Circuits

DC/DC Conversion

Total System Power

*Hard-disk drive power estimates reflect a mix of active and idle time. Source: Cirrus Logic/Electronic Products/ICE, "Memory 1997" 19217

Figure 6-15. 3.3V Logic Power Savings in a Typical Notebook Computer

Process Geometries

For memory devices to become increasingly dense, feature sizes must shrink. Both gate oxides

and gate lengths need lower voltage to avoid an increase in electrical field (Figures 6-16 and 6-17).

For a similar process on a given generation, 3.3V parts have longer access times than 5V parts.

Figure 6-18 gives the supply voltage decrease versus the technology and the memory density.

Unfortunately, it is more difficult to yield high-speed devices for low voltage ICs than it is for

high voltage parts. Figure 6-19 shows a typical schmoo plot of the access time versus power

supply.

DRAMs

During 1994, there was a significant ramping-up of low-voltage DRAMs (Figure 6-20). ICE fore-

casts that in the year 2002, more than 95 percent of all DRAMs sold will be classified as low-volt-

age (3.3V or lower).

Some PC manufacturers have delayed shifting to pure 3.3V motherboard designs because price

premiums for 3.3V DRAMs would negatively impact the cost of their system. However, during

1996, all major DRAM suppliers were making the transition to 3.3V at the 16Mbit DRAM level.

6-14^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

Gate Length (μm)

Gate Oxide Thickness (Å)

Published Data Trend Line

Source: Intel/ICE, "Memory 1997" 20284A

Figure 6-16. Gate Oxide Versus Gate Length

EPROMs

The development of high-density EPROMs has slowed due to the evolution of flash memories.

However, like other technologies, low-voltage parts are available. The low-voltage supply is only

used for read operations. High voltages are required for the write operations (Figure 6-21).

EEPROMs

EEPROMs must internally generate high voltage for write/erase operations. The VCC power

supply affects the internal high voltage supply (VPP). Low-voltage parts are much more complex.

There is, however, a need for low-power parts in applications such as digital cellular phones. 2.7V

to 3.6V power supply EEPROM devices are available from several vendors.

6-16^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

1K 4K 16K 64K 256K 1M 4M 16M 64M 256M

1M/4M 16M 32M 64M 256M

1G

12V

5V

3.3V

1.5V

Process Technology

Year

Supply Voltage

8 μm

5 μm 3 μm

2 μm

1.3μm

0.8μm

0.5μm 0.35μm

0.25μm

0.15μm

Source: Hitachi, "Memory 1997" (^) 20872A

256 1K 4K 16K 64K 256K 1M 4M 4M 16M 64M

DRAM

SDRAM

1992/1993 1994 1995 1996 1999 FLASH

Figure 6-18. Technology Roadmap/Wafer Process

Flash Memories

Flash memories require high voltage for write and erase cycles. The first step to low voltage is to

move parts from two power supplies (12V/5V) to one power supply (5V). In this case, the high

voltage is internally generated.

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

..................

V

CC

(V)

5.0V

3.3V

25ns 35ns

Source: ICE, "Memory 1997" 20821

Nanoseconds



















... ... ... ... .... .... ..... ..... .................................. ................ ........................ ........................ ............ ............ ............ ............ ...... ...... ...... ...... ...... ..... ... ...... .... .

.

......... .. ..

Figure 6-19. Typical Access Time Versus Power Supply

Year

5V

Total Bits (Percent)

Source: Mitsubishi/ICE, "Memory 1997" 18623C

3.3V

Figure 6-20. Trend of Low-Voltage DRAM

Intel, also, does not support UMA. In fact, it developed another architecture called Shared

Memory Buffer Architecture (SMBA). SMBA minimizes the impact on processor performance

from sharing partitioned system memory with the graphics controller by using smart-buffering

programmable timers with a strict latency policy.

Latch-up

A major limitation to bulk CMOS technology is the inherent parasitic bipolar transistors that occur

as a natural part of the CMOS structures. The CMOS structure forms parasitic bipolar PNP and

NPN transistors that are the electrical equivalent of a silicon controlled rectifier (SCR). The para-

sitic device is electrically connected across the VDD and VSS power supply and input or output

INTEGRATED CIRCUIT ENGINEERING CORPORATION 6-

Processor

Chip Set

DRAM With Frame Buffer

GUI

Accelerator

PCI Or ISA Bus

Video Out

VESA UMA

Source: ICE, "Memory 1997" (^20871)

GUI

Accelerator

Frame Buffer

TRADITIONAL ARCHITECTURE

Processor

Chip Set

Video Out

DRAM

Figure 6-22. Traditional Memory Architecture Versus Unified Memory Architecture

Vendor

Acer Labs Cirrus Logic Opti

S Trident Micro

Via Technology VLSI Technology

Model

Aladdin lll CL-GD54UM Viper-UMA

Trio 64UV+ TGUl

Apollo VP- In Development

Target Systems

Pentium Pentium Pentium

Low-end Pentium Pentium

Pentium P54C, P6, Power PC

Clock Rate (MHz)

75-

75- 75-

75- 75-

75- 100 and up

Intel SMBA

No

No No

Yes Yes

No No

VESA-

UMA

Yes

Yes Yes

Yes Yes

Yes Yes

Remarks

Graphs Accelerator —

— Graphics Accelerator

— — Source: Electronic Business Today, "Memory 1997" 20873A

Figure 6-23. Comparing UMA Products

pads. Thus, if this parasitic device conducts, it establishes a very low resistance path to the power

supply and can cause very large amounts of current to flow through the structure. This phenom-

enon is shown in Figure 6-24. Since there are many PNPN devices on a CMOS chip, it is possible

to trigger any one device into conduction and cause the latch-up problem.

The phenomenon of latch-up is well understood by memory designers and many approaches

have been taken to eliminate it. However, the latch-up sensitivity of a CMOS circuit increases in

severity as device dimensions continue to shrink. Therefore, new latch-up reduction techniques

will be needed in the future as the process geometries become smaller.

Conditions that trigger latch-up can come from several different places in an electronic system

including over-voltage stress, voltage transients, radiation-induced photocurrents, or the input

protection circuit being over driven.

Some of the methods used to control latch-up include guard rings, epitaxy on a heavy doped sub-

strate, epitaxy/buried layer CMOS structures, Schottky clamps, physical barriers to lateral cur-

rents, trench isolation, total dielectric isolation, and well controlled design rules.

6-20^ INTEGRATED CIRCUIT ENGINEERING CORPORATION

A Anode A A

B Cathode B B

p

n

p

p

n

p

n

n

p

n

Voltage VDD

Current IH

a) transistor equivalent circuit b) I-V characteristics Source: ICE, "Memory 1997 16660B

The Four Layer Diode

(+) (–) VSS Oxide

VDD

VIN

VOUT

S (^) G D D G S

N+ P+ P+ N+ N+ P+

P– P-Well Current IRW

Substrate IRS Current

n-substrate

Figure 6-24. Bulk CMOS Inverter With pnpn Latch-Up Path